Pork* wrote:
:D Ok....... guys hears the up date on the 02 Grandee Jetsetter. The leak turned out to be a factory glue joint leak on the right side. It was a 1.5" x 1/2" 6 port manifold about mid back of the seat. Bag glue joint on 1/2" line.
[b][b][b]Ok somewhere I read on this site that some peeps could easily do A full foam repair like this in around 2 hrs. I beg to differ. Lets break this particular repair down. Most spa service men work by them self's. I'm mean after all who is going to send five guys out in a truck every time someone calls in with a leak on their spa ? OK so how many guys is it going to take to lift an empty spa safely weighing 1000 lbs dry? Hummm.......better rethink the weight? How about we add 500lbs more due to absorbing of 50 gallons of water into the foam which acts like a sponge. That's fifteen hundred pounds ? Maybe we could drain it and let it sit for three or four months so it can dry out lessening it 500 pounds. Who really wants to wait that long ? It's not like your going lift it from the top now is it ?.Happens to be sunk into a deck. Well time to get a few guys on their bellies with pry bars and 2x4 wedges to crawl and squeeze around under a deck. They have to pry each corner a few inches at a time raising it 10" just to be able to get two ton jacks under it to lift it out of the hole. Have you ever tried to push 1500lbs across a deck? Best analogy I could come up with would be like trying to lift a sitting elephant. Even with four or five guys it a pretty tough job. Just to get it to this point working really hard took us four hours. This thing was a beast. The actual repair of the spa took and additional 16 hrs to complete properly. Two garbage bags of wet foam had to be removed and replaced. It took 1.5 hrs just to prep, refit and clean the damaged area properly. Another few hours just to fill it and retest before re-foaming it. How much did cost to re-foam 4 cubic feet ? I guess I could have saved a few bucks and stuffed all that wet foam back into the hole and sealed it with a can of tough stuff. I don't think anyone probably would noticed all the mildew down the road. A repair like this can make a big mess in someone's back yard which is going to take more time to clean up unless you just really don't car and expect the guy who paid you to fix it is going to clean it up. Granted it only cost about $85.00 in parts and foam to make the repair. But to do it properly and safe over all it took us about 20 hrs. I've passed up many full foam repairs like this one. It's not a one in a million type of situation. It happens all the time. Not to everyone but to some.
Lets see........... thirty bucks for gas, eighty five in parts equals $ 115.00 subtracted from $ 200.00 equals $85.00 divided by five guys gives us each $17.00 to make this repair. I guess that's not a bad wage being we are in the south. Bubba is going to use it to finish off 1/8 of his tattoo. BillyBob is going to buy a twelve pack of beer with his. Johnboy said he could afford some diapers for his newborn now. Tyrone is going to buy a new pair of shoes. I'm going to save mine so I can pay the bank fees when the check bounces.
Point here being is if you have a deep leak in you full foam spa it could cost you some bucks to get it fixed. And to have some sales person who sells full foam spa's tell you that they are cheap to fix could be misleading you. Especially if it's a non type of warranty repair. " freeze damage/rodent infestations"
Last time I called HS in my area on this spa for repairs they wanted $2500.00 . Pickup and in-house repair only 
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95% of your problem of getting the hot tub repaired easily was sinking the hot tub into the deck...for something that is expected to be a relatively temporary 'luxury' that idea is completely rediculous in my mind. Did you expect the tub to last 50 years???
First of all it costs a ton more to build the tub into the deck...
Secondly, most people don't plan on ever having to service the tub properly...it's like building a corvette into a deck so you can't open the hood (a corvette that runs 24 hrs a day)! You are already asking for trouble.
Third...your whole argument about the time it takes to fix it revolves arouns the rediculous installation that you put it into.
Fourthly...if you built a non-foamed tub into your deck you would have had just as many problems getting it out except you would have spent a ton more in electrical costs over the years to add to your misery.
It's not one in a million as you correctly state...but to the same tune
it does not happen all the time...
Hopefully you have fixed the tub and did not put it back into that deck.